Klasifikasi Suku Cadang Clinker Cooler

Explainable Semi-Supervised Classification under Intermittent Demand • Januari 2021 – Mei 2025
51
Material
598
Transaksi
53 bln
Observasi
Rp 10,19 M
Total Nilai
88,2%
Item Stabil
10
Class A — Paparan ekonomi tinggi. Review bulanan: verifikasi valuasi, kritisitas, lead time, substitusi.
15
Class B — Aktif, recent, variabel. Paling tidak stabil. Review exception bulanan + quarterly full.
26
Class C — Sparse, aktivitas rendah. Review semester + override kritisitas teknik.
Internal Validity
Silhouette
0,270
Unconstrained = 0,361
Calinski-Harabasz
29,324
Unconstrained = 37,867
Davies-Bouldin
1,226
Unconstrained = 1,077
Within-cluster SSE
11,772
Unconstrained = 10,146
Capacity constraint menurunkan compactness, tapi membuat workload review eksplisit.
Surrogate Fidelity
Macro-F1
0,825
Gate threshold ≥ 0,80
Balanced Accuracy
0,838
Recall A=0,830 B=0,703 C=0,980
Shapley Contributions
FiturGlobalPeran Utama
EV Economic Exposure0,151Tingkatkan P(A)
DM Demand Magnitude0,091Bedaankan B
TF Transaction Freq.0,089Redundan untuk partition
ZR Zero-demand Ratio0,080Intermitensi unik
DS Demand-size Instab.—Variabilitas batch
RS Recency Score—Kesegaran aktivitas
PCA
Stability
Shapley
Restart Stability
Median ARI ke selected0,923
Starts mencapai optimum57 / 200
Starts dalam 1% optimum56 tambahan
Item dengan konsensus < 0,803 (initialization-sensitive)
Bootstrap Stability
Median assigned probability0,932
Item dengan prob < 0,7015 (provisional boundary)
Exact partition rate0,000 (tidak ada replika sempurna)
15 item provisional bukan model failure — mereka identifikasi boundary case yang perlu review teknik & data tambahan.
Sensitivitas
SkenarioARIChanged
Unconstrained K-means0,5589 item
Value-only ABC0,23021 item
Fast/slow labelsN/A6 fast → B
S2: movement 961 only0,48710 item
S3: raw zero values0,9232 item
S4: 2021-2024 only0,48710 item
S5: robust z-score0,65410 item
S6: kapasitas 15-35-50%0,6229 item
S7a: exclude TF0,9232 item
S7b: exclude ZR0,7356 item
Movement code & time window paling sensitif (10 item). Zero-value imputation hanya mengubah 2 item.
Metodologi
01Data: 598 transaksi issue dari SAP, 51 material Clinker Cooler, Jan 2021 – Mei 2025 (53 bulan).
026 fitur: EV, DM, TF, ZR, DS, RS — dinormalisasi percentile rank [0,1].
03Constrained K-means (kapasitas tetap A=10, B=15, C=26). 200 starts, orientasi A>B>C.
Korelation terkuat: ZR vs TF (Spearman rho = -0,971). Median material aktif 3 dari 53 bulan.
Temuan Kunci

EV jadi pembeda utama Class A (Shapley 0,151). DM bedakan Class B (0,091).
88,2% item stabil di kelasnya (prob ≥ 0,8). 15 item provisional perlu review teknik.
Agreement dengan value-only ABC rendah (ARI 0,230) — kelas bukan sekedar ranking nilai.
Penting: Kelas adalah review designation, bukan otomatis stock level. Kelas menentukan fokus review, bukan kebijakan stok.

Daftar Material (BOM)
#KodeDeskripsiKategori
1SI00013826BOLT&NUT:HEX;M20X2.5X70;8.8;HT;BFFast
2SI00013809BOLT&NUT:HEX;M16X2X70;8.8;HT;BFFast
3SI00013851BOLT&NUT:CSK.SOC;M20X2.5X70;10.9;HT;BFFast
4SI00013814BOLT&NUT:HEX;M12X1.75X30;8.8;HT;BFFast
5SI00013808BOLT&NUT:HEX;M12X1.75X40;8.8;HT;BFFast
6SI00013789BOLT&NUT:HEX;M12X1.75X50;8.8;HT;BFFast
7616-200622SEAL, BLOCK SHIM T=2; DWG.13035133Slow
8316-201129PART,FERRO:CROSS BAR KJ210;PT-507-M-092Slow
9316-200921PART,CASTING:CC;CB KJ210M;PPC.M-04-550Slow
10316-201127CROSS, BAR KJ-212Slow
11316-200920PART,CAST:CC;CB KJ-245;PPC.M-04-467Slow
12316-201130PART,CAST:CC;CB KJ-214;SG-M-04-042Slow
13316-200924PART,CAST:CC;COVER LOCK;PPC.M-04-574Slow
14317-200740S-PART,CC;C-PROFILE 590:PPC.M-04-552Slow
15317-200625S-PART,CC;C-PROFILE 1190:PPC.M-04-553Slow
16317-200755SPRING, SPRING PIN 8,2 X 150; SS400Slow
17317-200448PLATE,AIR DIST;592X232X40MM;317-200448Slow
18317-200699PLATE,AIR DIST;4175X220X45MM;317-200699Slow
19317-200641CYLINDER, BRACKET MOVEABLE 45DIA; DWG.13Slow
20317-200729CONNECTING, PIN 207 45DIA; DWG.13044716Slow
21317-200653CYLINDER, BRACKET FIXED 45DIA; DWG.13044Slow
22317-200654CONNECTING, PIN FIXED 45DIA; 6415367Slow
23SI00017264DRIVE,PLATE,CC;4140MM;PPC.M-04-44-236Slow
24317-200550PLATE, NEW DRIVE PLATE 2740; F/443CC1Slow
25317-200509DRIVE PLATE;CC;2740MM;PT-407-M-063;1OF1Slow
26316-200922DRIVE,PLATE,CC;2740MM;PPC.M-04-522Slow
27317-200538PLATE, DRIVE PLATE 4200 VERSION 3; F/443Slow
28316-200923DRIVE,PLATE,CC;4200MM;PPC.M-05-47-231Slow
29316-200850TRAY, TRAY 3000; 3994041Slow
30316-200694TRAY, TRAY 4200; 3977307; 13027710Slow
31616-200648SEAL, BLOCK SHIM T=1; DWG.13035133Slow
32616-200667SEAL, BLOCK UPPER; DWG.13035132; P/N.321Slow
33616-201110SEAL, SEAL BLOCK LOWER; 3212378Slow
34615-201539BOLT, T; M16X1.5MMX155MMSlow
35615-201540BOLT, T; M16X1.5MMX140MMSlow
36615-201541BOLT,FAB:M16X1,5X95MM;SG-M-04-061Slow
37615-201542BOLT, T; M16X1.5MMX70MMSlow
38316-200550PLATE, BEARING BRACKET PLATE; 3208917Slow
39623-201840BEARING, 13027776 1 SETSlow
40602-200595SUPPORT ROLLER,ASSEMBLY:PT-407-M-055Slow
41317-200412REGULATOR, REGULATOR 90904 SSlow
42317-200324REGULATOR, REGULATOR 80804 SSlow
43317-200308REGULATOR, REGULATOR 70704 SSlow
44317-200449REGULATOR, REGULATOR 60604 SSlow
45620-200096COUPLING, ROTEX 75-ST-92/1.0 80 AND RA00Slow
46331-200898PUMP, AXIAL-PISTON PUMP; A4VG175EP2DPR00Slow
47317-200657S-PART,CB:16X73;WEDGE;4093092Slow
48SI00035720S-PART,CB:18X66;O;GRATE PL300HT;4138790Slow
49SI00035719S-PART,CB:18X66;O;GRATE PL300;4138792Slow
50SI00035721S-PART,CB:18X66;O;THERMO CPL B;7109512Slow
51SI00006940MOTOR,AC:SC;75KW;400V;1500;B35;F-BA000Slow
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